how to measure the size, dimensions, weight of parcels and consignments
Is there a way to accurately measure the size and weight of parcels and consignments?
Yes – there is a reliable way to accurately measure the dimensions of your parcel or consignment. The solution is to use an automated parcel dimensioning system. These systems are designed to instantly capture the length, width, height, and weight of your packages with precision, eliminating the guesswork and human error of manual measurements. In other words, you can place a box or shipment on a dimensioning device and get exact dimensions in seconds, giving you confidence that every parcel’s data is recorded correctly and consistently. This means no more wrestling with tape measures or worrying about mis-measured packages – a huge relief for busy warehouses and shipping teams.
What are Dimensioning Systems?
Dimensioning systems (also known as cubing systems or automated parcel measurement devices) are tools that automatically determine the size of a parcel or freight shipment. In practice, a dimensioning system typically consists of a platform scale (for weight) combined with sensors or cameras that measure the parcel’s length, width, and height as it sits on the scale. The device instantly calculates the parcel’s volume or dimensional weight and records these measurements in a digital format. By capturing precise volumetric data at the push of a button, dimensioning systems ensure that your warehouse management or shipping software has the exact dimensions of every package. This is increasingly important in logistics, since many carriers charge by dimensional weight and require accurate size data for every consignment. In short, a dimensioning system is the fast, automated alternative to measuring parcels by hand – one that improves accuracy and efficiency across your shipping operations.
Three Great Reasons to Invest in Dimensioning Systems
Save Money
According to a survey undertaken by Cubetape, companies who invest in dimensioning systems reduce their shipping costs by 30%.
Operational Efficiency
Cyzerg report that manually measuring cargo and entering that information into a WMS or ERP system can take up to 40 – 55 seconds per item. As dimensioning systems can easily be set up to work with your existing ERP system and scan in under one second, it dramatically frees up your operators time.
Maximise Warehouse Space
Some companies report that they have been able to save up 20% of their storage space by using dimensioning systems to help plan their layout. This has enabled them to increase stock levels without the need for expansion.
Key Advantages of Dimensioning Systems
Adopting a dimensioning system in your warehouse or shipping department brings a host of benefits. Here are some of the key advantages:
Reduced Shipping Costs
Accurate dimensions help you avoid unnecessary freight charges. With precise measurements, you’ll always pay the correct postage or carrier fee for the size of your parcel – no more overspending due to overestimates, or getting hit with carrier chargebacks for under-declared package sizes. In fact, optimised parcel measurement can significantly cut shipping costs (one report noted savings up to 20% in shipping expenses). By packing shipments more efficiently and selecting the right sized packaging (made possible when you know exact dimensions), you minimize wasted space and potentially reduce the number of shipments. All of this adds up to substantial savings on freight bills and an improved bottom line.
Improved Accuracy
Automation means minimal human error. A dimensioning system captures measurements to a high degree of precision (often within a few millimetres) and delivers consistent results. This improved accuracy has ripple effects throughout your operation – from correct dimensional weight calculations (so you don’t lose money undercharging for shipping) to reliable data for inventory management. Studies show that nearly 49% of human-entered package dimension data is inaccurate, whereas an automated system can achieve about 99% accuracy in measurements. By using a dimensioner, you ensure that every parcel’s recorded size is trustworthy, which in turn means fewer shipping disputes and returns caused by mis-declared dimensions.
Faster Dispatch and Thoroughput
Speed is a major benefit of dimensioning systems. Manually measuring a package (finding a measuring tape, recording three dimensions, weighing it, typing those into a system) can take a significant amount of time – especially when multiplied by dozens or hundreds of parcels a day. In contrast, an automated cubing device does all of that in one go, often in under 1 secondcubiqnet.com. This drastic time saving means your team can process orders much more quickly. In a busy fulfilment center, faster measurement translates to faster packing and label printing, which leads to quicker dispatch of orders. Ultimately, you can ship more parcels per hour with the same staff, improving your overall throughput and customer satisfaction.
Less Manual Labor and Effort
With a dimensioning system, the tedious task of measuring boxes by hand is eliminated. This not only frees up your staff’s time for more valuable activities, but also reduces physical strain – no more bending with tape measures or repeatedly lifting boxes onto separate scales. Automating parcel measurements can cut the labor required for this process by over 80%cubiqnet.com. For warehouse managers, that means you can reallocate staff to other critical areas, or handle growth in volume without needing to dramatically increase headcount. It also reduces the risk of measurement mistakes that can happen at the end of a long workday. Overall, your operation becomes more efficient and your staff can be more productive when they’re not stuck manually measuring every carton.
Better Space Planning and Storage Optimisation
Having accurate dimension data for all products and parcels enables smarter space utilisation in both storage and transport. In the warehouse, knowing the exact size of items means you can optimize your storage locations – for example, slotting inventory in the appropriately sized bins or shelves, and improving warehouse space usage by up to 25%. When assembling shipments or loading delivery vehicles, precise measurements allow you to plan palletization and truck loading more efficiently, fitting more items in and using every cubic foot wisely. You’ll also be able to give customers or partners more reliable data on carton sizes for their receiving needs. In short, dimensioning systems provide the data needed for better space planning, from warehouse racking layouts to courier van loads, helping to maximize capacity and reduce wasted space.
All these benefits ultimately contribute to a more streamlined and cost-effective logistics operation. By increasing accuracy and speed while cutting costs and manual work, dimensioning systems offer a strong return on investment for warehouses, fulfilment centres, and shipping departments. Companies that implement automated dimensioners often see immediate improvements in their dispatch times and a reduction in billing errors or shipping fee disputes. It’s an investment that pays off through efficiency gains and cost savings across the board.
Parcelcube Dimensioning systems
Parcelcube Dimensioning Systems
To address the need for accurate parcel measurements, Parcelcube offers a range of dimensioning systems known for their ease of use and reliability. Parcelcube’s devices are used by logistics teams and warehouse operations around the world to quickly capture parcel data and feed it into their systems. Below is an introduction to the Parcelcube range, with each model’s key features and benefits:
ParcelCube Vision
The ParcelCube Vision is pperfect for fast-paced warehouse environments.
Instant Measurements
Advanced Sensor Technology
User-Friendly Interface
Cost-Effective Solution
ParcelCube 900 SN-1
Designed for efficiency, the ParcelCube 900 SN-1 handles large parcels with ease, ensuring accuracy and speed.
High Weight Capacity
Easy to maintain
Cost-Effective Solution
ParcelCube 900XL SN-1
Designed for efficiency, the ParcelCube 900 SN-1 handles large parcels with ease.
Robust Design
High Weight Capacity
Quick Setup
Cost-Effective Solution
Parcelcube Vision
A camera-based dimensioning solution ideal for desktop, office, or POS use. Parcelcube Vision uses visual detection technology to capture measurements of irregular items without the need for physical touch. Compact, easy to use, and perfect for lower-volume or retail environments.
Parcelcube 900 SN-1
A robust, ultrasonic dimensioning system built for medium-volume parcel throughput. The 900 SN-1 offers sub-second measurement, integrated weighing, and flexible integration options. Ideal for warehouse workstations, fulfilment desks, and logistics operations where space is at a premium.
Parcelcube 900XL SN-1
The largest and most powerful of the range, the 900XL SN-1 is built for handling bulky and heavy items. With an extended platform and reinforced sensors, it’s perfectly suited to freight terminals, pallet weighing, and large-scale shipping operations. Durable, precise, and fast.
Contact Us for Advice or a Demonstration
Accurately measuring your parcels and consignments doesn’t have to be a headache. With the right dimensioning system in place, you can save time, cut costs, and improve your overall logistics accuracy. If you’re interested in seeing how these parcel dimensioning solutions could work for your business, we invite you to get in touch with us. Our team of warehouse solution specialists is happy to provide expert advice on which Parcelcube model best fits your needs and answer any questions you have about integrating a dimensioner into your operations. We can also arrange a hands-on demonstration, so you can experience the speed and simplicity of these systems in action. Don’t hesitate to contact us today for friendly guidance or to schedule a demo – and take the first step toward eliminating manual measurements and optimising your shipping process. Your warehouse will run smoother, faster, and more cost-efficiently when every parcel’s dimensions are captured accurately, every single time.
Contact us to find out more and arrange a demonstration
You can call us today and book a demo or a conversation with our product specialist on 03030 033584 of use the contact us form below.









